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Choosing Cable Type & Construction

Service decides construction — conductor, insulation, armour, screen, sheath, fire performance.

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Quick pick (TL;DR)
  • Power → XLPE/Cu, SWA armour for buried/mechanical risk.
  • Control → multicore XLPE/PVC, armoured outdoors.
  • Instrument → twisted pairs with individual + overall screen (low signal, EMI).
  • Fire-survival (ESD, F&G, emergency) → IEC 60331 fire-resistant.
  • Use LSZH sheath in occupied/enclosed plant; SWA where cables can be hit or buried.

Step 1 — Select by service

ServiceTypical constructionKey feature
PowerCu / XLPE / SWA / LSZHCapacity, armour
ControlMulticore, armouredMany cores
InstrumentScreened twisted pairsEMI immunity
Fire-survivalIEC 60331 fire-resistantIntegrity in fire

Step 2 — Layer by layer

LayerOptionsChoose by
InsulationXLPE / PVC / EPRTemp & capacity
ArmourSWA / AWA / noneMechanical risk
ScreenInd+overall / noneEMI
SheathLSZH / PVC / HDPESmoke / environment

Step 3 — Read the layers

LV power cable
Tag Cu / XLPE / SWA / LSZH 600/1000 V 3.5C×120 Decode Cu = copper conductor XLPE = 90°C insulation SWA = steel-wire armour LSZH = low-smoke zero-halogen sheath 600/1000 = rated voltage U0/U 3.5C×120 = 3 phase + reduced neutral, 120 mm² So buried/tray LV feeder, occupied plant

Every part of the tag is a deliberate choice — specify each layer.

Common mistakes

  • Unscreened instrument cable.
  • No armour where it can be hit.
  • PVC sheath in occupied enclosed areas.

Requisition & datasheet

  • Service, voltage, installation, risk.
  • Conductor, insulation, armour, screen, sheath.

Frequently asked questions

What should I know about Choosing Cable Type & Construction?

Power → XLPE/Cu, SWA armour for buried/mechanical risk. Control → multicore XLPE/PVC, armoured outdoors. Instrument → twisted pairs with individual + overall screen (low signal, EMI). Fire-survival (ESD, F&G, emergency) → IEC 60331 fire-resistant. Use LSZH sheath in occupied/enclosed plant; SWA where cables can be hit or buried.

Which standards or codes apply?

IEC 60502 (power cables), IEC 60092 (instrument/marine), IEC 60332 (flame retardant), IEC 60331 (fire resistant), IEC 60754 (LSZH), BS 6724.

Standards — IEC 60502; 60092; 60332; 60331; 60754; BS 6724.

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